Mini sensor-controlled relay

AKCP Mini Sensor Controlled Relay – Intelligent Relay Control for Industrial Applications

Introduction to Mini Sensor Controlled Relay Technology

The Mini Sensor Controlled Relay (MSCR) from AKCP represents an innovative solution for automated relay control in industrial environments. This compact sensor controller enables the control of larger relays with low current output from a sensorProbeX+ system. The sensor-based automation provides a reliable way to control various devices and systems based on sensor inputs.

Main Functions and Areas of Application

Core Functionality of the MSCR

The Mini Sensor Controlled Relay acts as an intelligent interface between sensor systems and larger relay components. With an output capacity of 200mA at 5V DC, the device can easily drive larger relays in various applications. This low-power relay control is particularly advantageous in environments where energy efficiency and precise control are of crucial importance.

Versatile Application Possibilities

The Mini Relay is used in numerous industrial control applications. From building automation to monitoring critical infrastructures, the MSCR offers a flexible solution for a wide range of control tasks. Sensor integration enables the system to react to environmental conditions such as temperature, humidity, or other physical parameters and to trigger corresponding switching actions.

Technical Specifications in Detail

Configuration and Outputs

The MSCR specifications include two essential configuration modes:

• 5V and GND contacts with 0.2A load capacity
• Open contacts for flexible applications

The system features a 3-pin terminal block with NO (Normally Open), NC (Normally Closed), and COM (Common) connections, as well as 5V, GND, and COM connections for various circuit requirements.

Electrical Properties

The contact voltage is up to 24 VDC with a maximum of 30 VDC, while the system can also handle 120 VAC. The contact load is specified at 1 ampere at 24 VDC and 120 VAC, with a maximum switching power of 24W/120VA. These robust electrical properties make the MSCR suitable for a wide range of applications.

Environmental Conditions and Reliability

The environmental monitoring system is designed for extreme conditions. With an operating temperature range of -40°C to 80°C and identical storage temperatures, the MSCR also delivers reliable performance under harsh industrial conditions. Long-term reliability is ensured by a mechanical service life of 5 million switching cycles without load and 100,000 switching cycles under rated load.

Installation and Connection Options

Mounting and Dimensions:

With compact dimensions of 56 x 55 x 33.3 mm, the MSCR can be installed in a space-saving manner. The system supports both DIN rail mounting and screw mounting, enabling flexible installation in various enclosures and control cabinets.

Communication and Connectivity

The RJ-45 interface enables connection to sensors via standard UTP CAT5e/6 cable. With a maximum cable length of 100 feet (30 meters), the system offers sufficient flexibility for most installation scenarios. The sensorProbe+ integration is seamless via the intelligent sensor ports of the base units.

Performance Features and Operation

Energy Efficiency

The energy efficiency of the Mini Sensor Controlled Relay is remarkable, with a typical power consumption of only 150 mW and 30 mA. The system is powered directly by the controller unit, so no additional power supply is required. This energy-saving design contributes to the overall efficiency of the monitoring system.

Switching Speed and Performance

The switching speed of the Mini Sensor Controlled Relay is specified at up to 300 operations per minute without load and 30 operations per minute under rated load. This high switching frequency enables rapid responses to changing sensor conditions, which is crucial for time-critical applications.

Status Display and Monitoring

An LED status display indicates the active state of the relay, simplifying monitoring and troubleshooting. This visual feedback is particularly advantageous in complex systems with multiple MSCR units.

System Integration and Compatibility

SensorProbe+ Compatibility

The sensorProbe+ compatibility ensures seamless integration into existing AKCP monitoring systems. The Mini Sensor Controlled Relay can be combined with various sensor types to create comprehensive automation solutions. This flexibility makes the system suitable for a wide range of monitoring and control applications.

Advanced System Configuration

System configuration can be performed via the web-based user interface of the sensorProbe+ systems. Users can define threshold values, set switching conditions, and implement complex logic rules to respond to various sensor events.

Application Examples and Use Cases

Industrial Automation

In industrial automation, the Mini Sensor Controlled Relay can be used to control ventilation systems, heating systems, or other critical components based on environmental conditions. The precise relay control enables energy cost reduction and increased operational efficiency.

Critical Infrastructure

For monitoring critical infrastructures such as data centers or telecommunications facilities, the Mini Sensor Controlled Relay provides reliable control of emergency power systems, cooling equipment, and security systems. The robust construction and high reliability make it ideal for 24/7 operation.

Maintenance and Long-Term Support

Maintenance-Friendly Design

The maintenance-friendly construction of the Mini Sensor Controlled Relay minimizes service requirements. The robust design and high number of switching cycles reduce the need for regular maintenance. If necessary, diagnostics can be performed via the sensorProbe+ interface.

Technical Support and Documentation

AKCP provides comprehensive technical support and detailed documentation for the Mini Sensor Controlled Relay. Integration into the larger AKCP ecosystem means that users can benefit from established support structures and an active user community.

The AKCP Mini Sensor Controlled Relay is a mature and reliable solution for sensor-based relay control. The combination of compact design, robust technical features, and seamless system integration makes the Mini Sensor Controlled Relay an ideal choice for a wide range of automation and monitoring applications.

Cost-effective automation with the Mini Sensor Controlled Relay enables even smaller companies to benefit from advanced sensor control. With its proven reliability and comprehensive technical support, the Mini Sensor Controlled Relay is an investment that pays off in the long term.